Grinding Machine

• Trend analysis of automation in casting grinding: why grinding robots have become a necessity in the industry?

  

  Aug 02, 2025

  With the continuous improvement of the level of intelligence in the manufacturing industry, automated grinding technology in the post-processing of castings has become a key direction for the technological upgrading of casting enterprises. Grinding robots have gradually become a "standard" in modern casting workshops due to their high stability, repeatability, and intelligence. 1、 Industrial upgrading drives rapid development of grinding automation Currently, the global foundry industry is facing three major trends: 1. Environmental protection requirements are becoming stricter: Traditional grinding dust pollution is severe, and enterprises need to upgrade their equipment to meet emission standards; 2. Changes in employment structure: Young labor force is decreasing, and skilled grinding workers are difficult to recruit and retain; 3. Customer quality requirements are increasing: the requirements for product appearance quality, consistency, and processing accuracy are constantly improving. In this context, industrial grinding robots have become an essential equipment for foundry enterprises due to their high degree of automation and intelligent perception capabilities. 2、 Brief description of grinding robot workflow Neview grinding robots typically complete casting grinding tasks through the following process: 1. Identification and positioning: equipped with a laser detection system to accurately identify the grinding area; 2. Path generation: Using self-developed grinding trajectory algorithm to generate the optimal path, supporting adaptive compensation; 3. Intelligent grinding: By using servo force control and flexible grinding head, the grinding force can be dynamically adjusted to achieve fine processing of complex contours; 4. Automatic dust collection and cleaning: Equipped with dust removal equipment to collect grinding residue and metal dust, protecting the health of workers and equipment. 3、 Neview grinding robot technology highlights • Ultra high rigidity robotic arm design, supporting loads of over 400kg; Fully enclosed grinding chamber structure with built-in dust removal and sound insulation modules; Modular tool quick change, suitable for grinding different types of workpieces; • Support offline programming and remote monitoring, easy deployment and maintenance. 4、 Summary: The 'inevitable path' for future casting grinding Industrial grinding robots can not only significantly improve processing efficiency, but also optimize the overall process flow, achieving digital and green production. As a promoter of casting grinding automation, Neview Automation will continue to be customer-oriented and provide efficient, safe, and sustainable intelligent grinding solutions for the casting industry.

  العلامات الساخنة : Grinding Machine Casting Grinding Machine Foundry Grinding Machine Deburring Machine Casting Deburring Machine CNC Deburring Machine

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• Industrial grinding robot: a key step for foundry towards intelligent manufacturing

  

  Aug 06, 2025

    With the continuous promotion of the "Made in China 2025" strategy, traditional casting enterprises are increasingly introducing automated grinding solutions in the process of transitioning to intelligent manufacturing. Among them, industrial grinding robots, as an important technology to replace manual grinding, are becoming a key equipment to improve the quality and production efficiency of casting processing.     1、 Pain point of manual grinding: restricting the efficiency improvement of casting production line     • High labor intensity: High dust and high noise environments have a significant impact on workers' health and pose a high risk of occupational diseases; • Poor efficiency and stability: Due to the influence of workers' technical proficiency, the grinding quality fluctuates greatly; High labor costs: With the increasing difficulty and high cost of employment, the operational burden on enterprises has increased; There are many safety hazards: frequent problems such as grinding wheel splashing and workpiece cracking, which can easily lead to work-related accidents.   2、 Industrial grinding robot: reshaping the post-treatment process of casting As a new generation of intelligent manufacturing equipment, the Neview Grinding Robot integrates multiple technologies such as force controlled grinding, laser detection, and flexible clamping to achieve precise and stable grinding of various complex workpieces such as cast iron, cast steel, and aluminum alloy. The main advantages include: Intelligent deburring and corner processing to adapt to shape and position errors such as wrong box and wrong mold; Operating 24/7, significantly reducing downtime; One machine with multiple workstations design, suitable for batch and multi variety production needs; Sealed and dust collection structure effectively reduces dust emissions and optimizes workshop environment   3、 Widely applicable scenarios: helping foundry enterprises reduce costs and increase efficiency At present, industrial grinding robots have been widely used in various casting fields such as automotive parts, engineering machinery, rail transportation, pumps and valves. Many customer feedback indicates that the introduction of new realm grinding robots has increased production line efficiency by an average of over 30%, significantly improved grinding consistency, and optimized personnel configuration by over 50%, providing a solid foundation for enterprises to build long-term core competitiveness.  

  العلامات الساخنة : Foundry Deburring Machine CNC Deburring Machine Foundry Grinding Machine CNC Grinding Machine Casting Grinding Machine Grinding Machine

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• Automatic detection and compensation system: a "double insurance" for grinding production

  

  Jul 25, 2025

  In the grinding of castings, "misoperation" and "casting deviation" are two common pain points: manual feeding is placed in the wrong position, and the casting is ground inconsistently due to casting errors... These problems can be solved by the "automatic detection and compensation system". Compared with other grinding machines on the market, the difference in this function of the New Realm grinding robot can be called "a world of difference" The Neview grinding robot is directly "fully configured": not only does it come standard with loading workpiece detection, which can prevent the risk of workpieces flying out due to human error; it also has its own automatic compensation system. Even if there are large deviations or deformations in the casting, it can adjust the grinding path in real time to ensure consistent grinding effects for each product.   Although the robot grinding equipment has a feeding detection system, it lacks an automatic compensation system. This means that once there is an error in the casting, the grinding accuracy will be greatly reduced, and even batches of castings will be scrapped. The five-axis four-link special machine is even more "fatal": there is no feeding detection, and the workpiece may fly out directly in the event of misoperation, causing a safety accident; there is no automatic compensation system, and the casting deviation cannot be dealt with at all For mass production, automatic detection is a "safety gate" to prevent accidents; automatic compensation is a "corrector" to deal with casting errors. Only by combining the two can stable production be achieved - this is why more and more foundry companies choose New World's grinding robots as their first choice.

  العلامات الساخنة : Grinding Machine Grinding Equipment Deburring Equipment Casting Deburring Machine CNC Grinding Machine Foundry Deburring Machine

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• How important is the compatibility of grinding equipment in the era of multi variety production?

  

  Jul 24, 2025

  When the workshop needs to switch product models, can your grind equipment "respond" quickly? Behind this is the competition between the equipment's "product compatibility" and "changeover cost" Judging from the data, the "flexibility" advantage of the Neview grinding robot is significant: it adopts the "workpiece positioning + arm grinding" mode, and can adapt to the processing of complex parts and multiple varieties of workpieces by replacing the fixture, with a high grinding completion rate. For companies that need to change models frequently, this "fixture replacement means model change" mode means short downtime and low labor costs. Robotic grinding equipment is caught in a dilemma: it uses the "robot gripping workpiece" method, and complex parts are either not grasped or the gripping position interferes with burrs, resulting in a grinding completion rate that is more than 30% lower than that of the fully automatic system. What's more troublesome is that when changing models, the gripper needs to be replaced and the robot needs to be re-debugged, which not only has high labor costs and long downtime, but may even require "restarting" because the gripper does not match the new product.   Although the five-axis four-link special machine only needs to replace the fixture to change the model, it is limited by the "five-axis four-link" structure and has extremely poor flexibility. It is simply unable to complete the processing of complex parts - for industries with fast product iterations and complex shapes (such as automotive castings and precision machinery), this is almost a "fatal shortcoming." Conclusion: The core of multi-variety production is "low-cost and rapid changeover". The advantages of the new state-of-the-art eight-axis seven-linkage grinding robot in compatibility and changeover efficiency can directly help companies reduce production costs and improve response speed.

  العلامات الساخنة : Grinding Machine Deburring Machine Casting Grinding Machine Casting Deburring Machine Foundry Grinding Machine Foundry Deburring Machine

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• Cleaning and Environmental Protection: How can grinding equipment assist in the "5S" upgrade of the workshop?

  

  Jul 23, 2025

  When the workshop pursues "5S management" (organization, rectification, cleaning, cleanliness, and literacy), the "cleanliness and environmental friendliness" of polishing equipment is no longer an "additional item", but a "mandatory option" The Neview fully automatic grinding robot can be regarded as a "model student" in this regard: the overall protection design+centralized dust removal system, not only can effectively collect grinding dust, but the internal structure is also neat and easy to clean, fully meeting environmental requirements, and can easily integrate into the workshop 5S management system.   Robot grinding equipment is a hindrance: it cannot meet environmental requirements, with dust overflow and disorderly structure, which not only affects the workshop environment but also increases the cleaning workload, contrary to the goal of 5S management. The internal structure of the five axis four linkage special machine is not conducive to cleaning, and after long-term use, dust accumulates, which not only affects equipment accuracy but also poses a hidden danger of "dirty and messy" workshop environment. In today's increasingly strict environmental policies and upgraded workshop management, a "clean and environmentally friendly" grinding equipment can not only make the workshop cleaner, but also reduce the impact of dust on workers' health and lower the risk of environmental penalties - this is the "hidden benefit"

  العلامات الساخنة : Foundry Deburring Machine Casting Grinding Machine Casting Deburring Machine Foundry Grinding Machine Grinding Machine CNC Deburring Machine

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• Eight-axis seven-link technology: Why is it the "ceiling" of grinding efficiency?

  

  Jul 22, 2025

  While traditional grinding equipment is still competing on the “number of axes”, the “eight-axis seven-link” technology of the Neview fully automatic grinding system has redefined the grinding industry standard. Compared with the "single-arm grasping" of robot grinding equipment and the simple "straight/oblique line processing" of five-axis four-link special machine, the new state eight-axis seven-link has three core advantages: First, "flexibility": it can continuously process along the curved path, while the five-axis four-link can only do arc processing at most. This means that it can easily handle the curved surface and dead corner grinding of complex parts, while other equipment is often "out of reach". Second, "cooperative efficiency": the "two-handed collaborative operation" mode is adopted, which is similar to two robots working at the same time (one fixing the workpiece and the other grinding), plus the automatic interactive turntable to achieve "separation of loading and unloading and grinding time", which is more than 30% more efficient than the conventional mode. Third, "coverage": the eight-axis seven-link robot arm has a reasonable layout, does not interfere with each other, and can be compatible with about 80% of customers' products; while the five-axis four-link can only cover 40%, and the robot grasping type is only 45%. For enterprises pursuing "high efficiency and high coverage", the eight-axis seven-link technology is not only an "equipment upgrade", but also an "innovation in production mode" - it can replace multiple manual labor, reduce the number of processes, and turn polishing from a "bottleneck link" into a "highlight of efficiency improvement".

  العلامات الساخنة : Grinding Machine Casting Grinding Machine Foundry Deburring Machine CNC Deburring Machine Foundry Grinding Machine Casting Deburring Machine

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